1 To 4 Inch Wire Nail Making Machine in Kerala

1 To 4 Inch Wire Nail Making Machine in Kerala Specification

Phase
Three Phase

Diameter
Wire Diameter: 1.6 mm to 4.5 mm

Shape
Rectangular Base with Cylindrical Punch Mechanism

Torque
High Torque Motor Drive

Product Type
Wire Nail Making Machine

General Use
Industrial, Construction, Nails Manufacturing

Material
Mild Steel, High-Grade Alloy Steel

Type
Automatic Wire Nail Making Machine

Capacity
200-300 Nails Per Minute (Depending on nail size and type)

Weight (kg)
1300 kg (Approx)

Computerized
No

Automatic
Yes

Touch Screen
No

Control System
Manual / Semi-Automatic

Surface Treatment
Polished / Painted

QC System
Standard In-House QC

Tolerance
0.05 mm

Drawing
Available on Request

Voltage
380V / 415V, 3 Phase, 50 Hz

Dimension (L*W*H)
1.8 m x 1.1 m x 1.2 m (Approx)

Feature
High Efficiency, Low Maintenance, Robust Construction, Smooth Functioning

Color
Green / Blue (as per availability)

Maintenance
Low & Simple

Wire Gauge Suitable
8 SWG to 16 SWG

Packing Type
Wooden Box Packing Available

Max Nail Length
Up to 100 mm (4 Inches)

Production Speed
Variable Speed Drive Included

Lubrication System
Automatic Lubrication

Noise Level
Below 80 dB

Operator Required
1 Person

Min Nail Length
15 mm (0.6 Inches)

Power Consumption
2.5 to 4 kW

Main Motor Power
3 HP to 5 HP

About 1 To 4 Inch Wire Nail Making Machine in Kerala

The Nails Manufacturing Machine from Gujarat Wire Products is a high-speed, precision-engineered machine designed for efficient nail production. It is built with durable components to ensure smooth operation and long-term reliability.Key Features: High-Speed Production: Capable of manufacturing a large volume of nails with minimal downtime. Durable Build: Made from high-quality materials for enhanced longevity and performance. Easy Operation: User-friendly design with simple controls for efficient operation. Low Maintenance: Engineered to reduce wear and tear, ensuring low maintenance costs. Versatile Application: Suitable for producing various nail sizes and types.Would you like specifications, pricing, or any additional details?

High-Efficiency Wire Nail Manufacturing

Capable of producing up to 300 nails per minute, the machines variable speed drive ensures optimal performance for different nail sizes and formats. Its robust design and precise tolerance of 0.05 mm deliver consistent quality nails ideal for construction, industrial, and manufacturing sectors in Kerala and across India.

Operator-Friendly & Low Maintenance

Designed for simplicity, the machine requires only one operator and features an automatic lubrication system, reducing manual intervention and maintenance demands. Its manual or semi-automatic controls, combined with a noise level below 80 dB, make it suitable for diverse industrial environments.

Durable & Customizable Construction

Manufactured from mild and high-grade alloy steel, the machine boasts a polished or painted finish and is built for longevity with a high-torque motor drive. Wooden box packing is available for secure transport, and machine color can be chosen based on availability to suit different operational preferences.

FAQs of 1 To 4 Inch Wire Nail Making Machine in Kerala:

Q: How does the automatic lubrication system enhance the wire nail making process?

A: The automatic lubrication system keeps the machines internal components well-oiled, reducing wear and tear and ensuring smooth, consistent performance. This not only minimizes the need for manual maintenance but also extends the lifespan of critical parts, translating to improved reliability and efficiency.

Q: What range of nail sizes can the machine manufacture, and how is production speed affected?

A: The machine can make nails from 15 mm (0.6 inches) to 100 mm (4 inches) in length, using wire gauges between 8 SWG and 16 SWG. Its variable speed drive allows the operator to adjust the speed according to nail size and material, with a production rate of 200-300 nails per minute depending on these factors.

Q: When is routine maintenance required, and what does it involve?

A: Routine maintenance is minimized due to the machines low-maintenance design and automatic lubrication. Basic checks such as cleaning, tightening fasteners, and monitoring the lubrication system are typically performed weekly or as recommended in the user manual.

Q: Where can the wire nail making machine be installed, and is special infrastructure needed?

A: The machine is suitable for industrial settings, workshops, or manufacturing plants with access to a three-phase power supply (380V/415V) and standard ventilation. Its compact dimensions and wooden box packing ease installation and relocation as needed.

Q: What advantages does this machine offer over manual nail production?

A: This automatic wire nail making machine increases productivity, ensures consistent quality with precise tolerance (0.05 mm), and minimizes operator fatigue. Its high efficiency, robust construction, and low operational noise also make it a superior alternative to manual production methods.

Q: How is the machine operated, and is technical expertise needed?

A: The machine uses a manual or semi-automatic control system and requires just one operator. Basic operational training is sufficient; no advanced technical skills are necessary, making it accessible to general manufacturing staff.