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Nails Manufacturing Machine 1 to 4 inch in KARNATAKA

Nails Manufacturing Machine 1 to 4 inch in KARNATAKA Specification

Phase
Three Phase

Torque
Standard for 1 to 4 inch nail production

Shape
Rectangular machine body with cylindrical forming dies

Diameter
Nail diameter range 1.5â6 mm

Product Type
Nails Manufacturing Machine

General Use
Production of wire nails of various sizes for construction, carpentry, and general industrial uses

Material
Heavy-duty cast iron and high-grade steel components

Type
Wire Nail Making Machine

Capacity
150â450 nails per minute (depending on size and type)

Weight (kg)
1050 kg (approx.)

Computerized
No

Automatic
Yes

Touch Screen
No

Control System
Manual/PLC based panel control (depending on configuration)

Surface Treatment
Polished and anti-rust coated

QC System
Inbuilt quality check mechanism for nail length and head size

Tolerance
Â±0.05 mm

Drawing
Available upon request

Voltage
415V, 3 Phase, 50Hz

Dimension (L*W*H)
1650 x 900 x 1100 mm (approx.)

Feature
High efficiency, easy operation, low maintenance, energy saving, low noise

Color
Industrial green (customization available)

Cutting System
Alloy steel cutter for extended life

Service Support
On-site installation and training available in Karnataka

Lubrication System
Centralized automatic oil lubrication

Compliance
ISO 9001:2015 certified design

Production Range
1 to 4 inch nail length

Noise Level
Less than 85 dB

Transport
Heavy-duty frame with support for lifting and installation

Power Consumption
Approximately 5–7 HP

Installation Area
Approx. 15 sq.m required

Operator Required
1

Wire Feed Type
Automatic feeding with synchronized cutting

Nail Output Size
Customizable as per die and cutter configuration

Operating Temperature
5°C to 45°C

Accessories Included
Standard toolkit, base plate, oil can, and user manual

Spare Parts
Set of dies and cutters included

About Nails Manufacturing Machine 1 to 4 inch in KARNATAKA

The Nails Manufacturing Machine from Gujarat Wire Products is a high-speed, precision-engineered machine designed for efficient nail production. It is built with durable components to ensure smooth operation and long-term reliability.Key Features: High-Speed Production: Capable of manufacturing a large volume of nails with minimal downtime. Durable Build: Made from high-quality materials for enhanced longevity and performance. Easy Operation: User-friendly design with simple controls for efficient operation. Low Maintenance: Engineered to reduce wear and tear, ensuring low maintenance costs. Versatile Application: Suitable for producing various nail sizes and types.Would you like specifications, pricing, or any additional details?

Versatile Nail Production

Accommodating a wide range of nail lengths and diameters, this machine is engineered for flexibility. Whether you require nails for construction, carpentry, or industrial applications, the customizable die and cutter setup ensures you produce nails that precisely match your requirements.

User-Friendly Automated Operation

The automatic wire feed, synchronized cutting system, and centralized lubrication streamline the production process, reducing manual intervention. With a straightforward control panel and only one operator needed, even first-time users can achieve optimal results without specialized training.

Built for Durability and Efficiency

Constructed from heavy-duty cast iron and high-grade steel, the machine's robust design endures continuous operation and minimizes downtime. Its advanced cutting system, anti-rust surface treatment, and inbuilt QC mechanism ensure consistent product quality with less maintenance.

FAQ's of Nails Manufacturing Machine 1 to 4 inch in KARNATAKA:

Q: How does the automatic feeding and cutting system operate in this nail manufacturing machine?

A: The machine is equipped with an automatic wire feed system that synchronizes with the alloy steel cutting mechanism. This setup ensures smooth, continuous movement of wire and precise cutting to produce nails within your selected size and length specifications.

Q: What are the main operational benefits for users in Karnataka?

A: Users benefit from simple manual or PLC-based controls, centralized lubrication, low noise levels below 85 dB, and fast production rates up to 450 nails per minute. On-site installation, training, and after-sales service are available within Karnataka for smooth setup and efficient operation.

Q: When should routine maintenance be performed on the machine?

A: It is recommended to check and refill the centralized lubrication system regularly and inspect the dies and cutters for wear every few weeks, depending on production volume. Routine cleaning and following the maintenance guidelines in the user manual ensure optimal performance and longevity.

Q: Where can I install this machine and what is the required space?

A: The nail manufacturing machine requires an installation area of approximately 15 square meters with adequate ventilation and stable flooring to support its 1050 kg weight. It should be placed in a facility equipped with a 415V, 3-phase, 50Hz power supply.

Q: What is the process for changing nail sizes or shapes?

A: Nail size and shape adjustments are made by changing the appropriate dies and cutters, all of which are included in the supplied spare parts. The user manual provides guidance on this process for quick configuration changes.

Q: How is product quality ensured during operation?

A: The machine includes an inbuilt quality check mechanism that monitors both nail length and head size, maintaining strict tolerances of 0.05 mm for every nail produced, ensuring a consistently high standard in each batch.

Q: What are the key advantages of using this machine for nail production?

A: This machine offers high efficiency, energy savings, low noise levels, and easy operation. Additionally, its robust construction, automatic lubrication, and customizable output ensure it delivers reliable performance with minimal maintenance, tailored for professional needs in Karnataka.